Spray Pattern Troubleshooting


How to Fix an Uneven Spray Pattern

Video shows what an uneven or irregular shaped pattern looks like and explains how to eliminate the problem while painting with an air assist spray gun.

An uneven or U-shaped pattern can be produced by a dirty or plugged air cap. This can result in uneven coverage and poorly blended finishes.

These patterns also tend to decrease cap cleanliness creating the need for frequent cleaning.  

After you have cleaned the air cap and tip, check to insure that the uneven or U-shaped pattern issue has been resolved.

Possible Reasons

Dirty or plugged air cap holes

Tip worn

Tip plugged

Operator spray technique

Best Solution

Clean air cap

Clean tip

Check tip for wear/flow rate

Review operator technique

Why is It Important?

Even / blended finish

Eliminates stripes

Even paint thickness and coverage

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