Spray Pattern Troubleshooting


How to Fix an Irregular Spray Pattern

Video shows what an irregular pattern looks like and explains how to eliminate the problem while painting with an air assist spray gun.

An irregular or U-shaped pattern can be produced by a dirty or plugged air cap. This can result in uneven coverage and poorly blended finishes.

These patterns also tend to decrease cap cleanliness, creating the need for frequent cleaning. 

After you have cleaned the air cap and tip, check to insure that the irregular or U-shaped pattern issue has been resolved.

Possible Reasons

Spray tip partially plugged

Dirty or plugged air cap holes

Best Solution

Clean or replace tip

Clean or replace air cap

Test different types of air caps

Why is It Important?

Even / blended finish

Even 50 percent overlaps

Even paint thickness and coverage

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