Spray Pattern Troubleshooting


How to Stop Paint Runs and Fix Paint Coverage Thickness

When paint runs or overall coverage is too thick, generally the problem is caused by too much fluid flow or operator spray technique. Video shows how to eliminate the problem while using an air assist spray gun.

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    When paint runs or overall coverage is too thick, generally the problem is caused by too much fluid flow or operator spray technique.

    Check your tip for proper sizing or wear, and replace if necessary.  

    To ensure you are getting the proper coverage use a mil build gauge for inspection.

    If a tip replacement is required, follow the pressure relief procedure outline in your manual.

    1. With the gun trigger lock engaged, remove the retaining ring and air cap.
    2. Remove and replace the tip. 
    3. Reinstall the retaining ring and air cap. 
    4. Tighten the retaining ring firmly by hand to ensure a proper seal.

    Possible Reasons

    Too much fluid flow

    Tip worn

    Incorrect tip size

    Operator spray technique

    Best Solution

    Check tip wear / flow rate

    Decrease tip orifice size

    Review operator technique

    Why is It Important?

    Minimizes runs

    Maintains transfer efficiency

    Even paint thickness and coverage

    Even 50 percent overlaps

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