ProMix ROI Calculator

What return on investment can you have with a plural component mixing system?

Customer Information

Customer Name:

Company Name:

Address:

City, State ZIP:

Prepared by:

Cost

Paint price per gallon ($):

Solvent price per gallon ($):

Disposal cost of waste per gallon ($):

Labor rate/hr (including benefits)($):

Rework cost per part ($):

Reject rate from off-ratio batches (%):

Reject rate from poor finish quality (%):

Shift Information

Shifts per day:

Production days per year:

Number of parts per shift:

Color changes per shift:

Current System Information

Current System:

Hose Length (ft):

Hose Diameter (in):

Additional Information

Check all desired options:

Flow Control

Gun Flush Box

Automatic Color Change

3 Component Integrated Reduction

Pump Comparisons

Cost-Savings Summary	Current Method	ProMix 2KE	ProMix 2KS/3KS	ProMix PD
Total annual cost of wasted paint:	$0.00	$0.00	$0.00	$0.00
Total annual cost of wasted solvent:	$0.00	$0.00	$0.00	$0.00
Total annual cost of color changing:	$0.00	$0.00	$0.00	$0.00
Total annual cost of hand mixing:	$0.00	$0.00	$0.00	$0.00
Total annual cost:	$0.00	$0.00	$0.00	$0.00
Base unit savings:	-	$0.00	$0.00	$0.00

Flow control savings:	-	N/A	$0.00	$0.00
Gun flush box savings:	-	$0.00	$0.00	$0.00
Integrated color change savings:	-	N/A	$0.00	$0.00
Solvent reduction savings:	-	N/A	$0.00	N/A
Options savings:	-	$0.00	$0.00	$0.00

Cost reduction from off-ratio batches:	-	$0.00	$0.00	$0.00
Cost reduction from poor finish quality:	-	$0.00	$0.00	$0.00
Cost reduction savings:	-	$0.00	$0.00	$0.00

Total annual savings:	-	$0.00	$0.00	$0.00

*N/A indicates option is not available for given unit.

Return-on-Investment Summary

ProMix 2KE

ProMix 2KS/3KS

ProMix PD

Estimated unit cost ($):

Number of units:

Total Cost ($):

$18,000.00

$35,000.00

$45,000.00

Investment rate (%):

Payback (years):

0.00

ROI after x years: 1

0.0%

PDF options

Select reporting style:

Side-by-side

Select models to include in report:

ProMix 2KE

Individual

ProMix 2KS

ProMix PD

ROI Options

ROI Assumptions

Paint wasted per batch (%):

Paint wasted for kits (gals):

Paint price savings for bulk vs. kits ($/gal):

Mixing time with ProBatch (mins):

Cleanup time with ProBatch (mins):

Cleanup solvent for ProBatch (gals):

Ratio assurance improvement (%):

Variation in flow rate (oz/min):

Finish quality improvement (%):

Actual gun trigger time per shift (hrs):

Paint wasted in normal flush (gals):

Solvent required for normal flush (gals):

Paint wasted in color change flush (gals):

Solvent wasted in color change flush (gals):

Time required for normal flush (mins):

Time required for color change flush (mins):

Number of NORMAL flushes per shift:

Ratio assurance improvement (%):

Paint wasted in normal flush (gals):

Solvent required for normal flush (gals):

Paint wasted in color change flush (gals):

Solvent wasted in color change flush (gals):

Time required for normal flush (mins):

Time required for color change flush (mins):

Number of NORMAL flushes per shift:

Ratio assurance improvement (%):

Paint wasted in normal flush (gals):

Solvent required for normal flush (gals):

Paint wasted in color change flush (gals):

Solvent wasted in color change flush (gals):

Time required for normal flush (mins):

Time required for color change flush (mins):

Number of NORMAL flushes per shift:

Ratio assurance improvement (%):

Price reduction of paint (%):

Finish quality improvement due to 3k (%):

Paint wasted in normal flush (gals):

Solvent required for normal flush (gals):

Paint wasted in color change flush (gals):

Solvent wasted in color change flush (gals):

Time required for normal flush (mins):

Time required for color change flush (mins):

Number of NORMAL flushes per shift:

Ratio assurance improvement (%):

Paint wasted in normal flush (gals):

Solvent required for normal flush (gals):

Paint wasted in color change flush (gals):

Solvent wasted in color change flush (gals):

Time required for normal flush (mins):

Time required for color change flush (mins):

Number of NORMAL flushes per shift:

Ratio assurance improvement (%):

Formula Explanations

• Total Cost of Wasted Paint/Year = Shifts per day x Production days per year x Number of NORMAL flushes per shift x Paint Wasted in Normal Flush x (Paint price per unit volume + Disposal Cost of waste per unit volume) + Color Changes per shift x Shifts per day x Production days per year x Paint Wasted in Color Change Flush x (Paint price per unit volume + Disposal Cost of waste per unit volume)

• Total Cost of Wasted Solvent/Year = (Shifts per day x Production days per year x Number of NORMAL flushes per shift x Solvent Required for Normal Flush x (Solvent Required for Normal Flush + Solvent Required for Normal Flush)) + Color Changes per shift x Shifts per day x Production days per year x Solvent Wasted in Color Change Flush x (Solvent Required for Normal Flush + Solvent Required for Normal Flush)

• Labor Cost of Color Changing/Year = Color Changes per shift x Shifts per day x Production days per year x Time Required for Color Change Flush/60 x Unused Paint per batch + Shifts per day x Production days per year x Number of NORMAL flushes per shift x Time Required for Normal Flush/60 x Unused Paint per batch

• Savings with PrecisionMix II Base Unit = Cost of current methods – Cost of using PMix II

• Flow Control Savings = Actual gun trigger time per shift x 60 x Shifts per day x (Variation in flow rate/128) x Production days per year x Paint price per unit volume

• Gun Flush Box Savings = Color Changes per shift x Shifts per day x (Time Required for Color Change Flush/60) x Production days per year x Labor rate per hour (including benefits)

• Integrated Color Change Savings = (Time Required for Color Change Flush x Color Changes per shift x Shifts per day x Production days per year x 25%)/60 x Labor rate per hour (including benefits)

• Reject Cost Per Year from Off-Ratio Batches = Shifts per day x Production days per year x Number of parts per shift x Reject Rate from Off-Ratio Batches x Rework Cost per Part x Ratio Assurance Improvement

• Reject Cost Per Year from Poor Finish Quality = Shifts per day x Production days per year x Number of parts per shift x Reject Rate because of Finish Quality x Rework Cost per Part x Finish Quality Improvement

• Reject Cost Per Year from Poor Finish Quality (PMix II 3K and ValueMix) = Shifts per day x Production days per year x Number of parts per shift x Reject Rate because of Finish Quality x Rework Cost per Part x (Finish Quality Improvement + Finish Quality Improvement due to 3k)

• Cost of reducing at plant = labor rate ($) x hours/shift x shifts/day x days/year

• Solvent Reduction savings with PrecisionMix II 3K & ValueMix with pre-reduced material = (original paint cost/gallon - new paint cost/gallon) x (hours/shift x shifts/day x flow rate (cc)/minute x 60 minutes/hour x 1 liter/1000 cc x 1 gallon/3.8 liters x days/year)

• New paint cost/gallon = original cost/gallon x price reduction

Free webinar brought to you by Graco Finishing. Watch it on-demand now. Plural Component mixing: How to calculate ROI

How do I use this tool?

Replacing hand or mechanical mixing with electronic proportioners saves time and money. How do you convince your boss or customer to invest in plural component (2K) mixing equipment? Show the return on investment (ROI).

This 30-minute webinar shows you how to calculate ROI with this easy-to-use tool.

Watch the Webinar

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ProMix ROI Calculator

Customer Information

Cost

Shift Information

Current System Information

Additional Information

Pump Comparisons

Return-on-Investment Summary

PDF options

ROI Options

ROI Assumptions

Formula Explanations

How do I use this tool?

Find a Distributor

Back

Back

Back

Back

Back

Back

Back

Back

Back

ProMix ROI Calculator

Customer Information

Cost

Shift Information

Current System Information

Additional Information

Pump Comparisons

Return-on-Investment Summary

PDF options

ROI Options

ROI Assumptions

Formula Explanations

How do I use this tool?

ProMix 2KE

ProMix 2KS

ProMix 3KS

ProMix PD Plural Component Mixing and Fluid Control