Spray with
Confidence
Reactor3 Fully Connected from Drum to Gun
Meet the NEW Reactor 3, the spray foam system with the easiest start-up, operation and maintenance, and drum-to-gun connectivity that allows for optimal results. The new Graco Reactor 3 electric spray system is the preferred solution for all your spray foam or polyurea applications. Its smart technology enables full drum-to-gun connectivity, allowing you to precisely control material flow, pressure and heat for perfect ratio consistence.
The NEW Reactor 3 provides the highest quality results
Reactor 3 is not just a new proportioner. Graco has developed a fully new platform that can be connected from Drum-to-Gun. Upgrade your rig with a powerful NEW Reactor 3 proportioner, built with advanced capabilities for spray foam and polyurea applications. Reactor 3 is designed to communicate with the entire system to simplify the operator's job, optimise spray parameters and maximise productivity.
Automated on-ratio performance
In the Reactor 3 system all components from drum to gun can be fully connected. The Graco electric Reactor 3 communicates with all components for perfect ratio control, material supply, temperature control… which guarantees best performance while reducing the risk of suboptimal results or health risks.
Faster, lighter & easier
The Reactor 3 system is a dream to work with. You get more work done with less effort. The touchscreen means easy operation and monitoring. You can easily move the entire rig around to where you need it, thanks to the reduced Reactor weight, size and power requirements.
Optimised productivity and profitability
Using the Reactor 3 allows you to optimise productivity and get a consistent high yield with less excess waste. Enjoy lower start-up costs thanks to a smaller generator, compressor and rig. Remote control and monitoring, quick pump changeovers and less downtime on the job mean you enjoy a substantial productivity increase.
Spray with confidence with the complete Reactor3 system
Core E1 Transfer Pumps
Designed to optimise material supplied and minimise downtime. Quieter than your typical pneumatic pumps, while also able to communicate with the Reactor 3 to create a fully-connected system.
Reactor 3 Electric Proportioner
Designed to run quietly and efficiently, the Reactor 3 Electric Proportioner communicates with the entire system to simplify operations, improve performance and reduce maintenance.
Reactor Connect
Control your system with Reactor Connect and be more productive. Access your Reactor right from the gun. Monitor and adjust your proportioner and keep right on spraying. No hassles. That means you can get more done in your day, with less downtime and better yield.
Xcelerator Heated Hose
Internally or externally heated hoses are independently temperature controlled. The internally heated hoses have 40% faster warm-up times, are over 40% more flexible and have a 35% smaller hose diameter which means they are lighter weight and more comfortable to use than the traditional externally heated hose. Internally heated hoses are now available in 15 meter and 30 meter lengths to minimise weight and fluid connections.
Click on the circles to see the great features the REACTOR 3 has to offer.
Spray with confidence
When spraying foam or polyurea, ratio assurance is crucial. Spraying off-ratio not only leads to poor results, it can also be hazardous and present health risks. You need to be able to fully rely on your proportioner, whatever the circumstances or the job. At the same time your equipment must be easy to use and allow you to work quickly and efficiently.
Katalyst Control for Reactor3
Helps eliminate the largest causes of off-ratio issues
Reactor 3 Elite model with Core E1 Transfer Pumps are necessary to activate Katalyst System Intelligence. Standard and Pro models can upgrade hardware to activate Katalyst System Intelligence.
Issue |
Solution with Katalyst system |
Air in the fluid stream |
Automatically shuts system down when material has run out so air does not enter into the fluid system |
Improperly feeding the Reactor with material |
Automatically adjusts power to the pumps to always provide optimal material feed to the Reactor, such as helping to eliminate issues related to cold materials |
The only fully-connected system from drum to gun
Reactor 3 Elite model with Core E1 Transfer Pumps are necessary to activate Katalyst System Intelligence. Standard and Pro models can upgrade hardware to activate Katalyst System Intelligence.
Features of Reactor3
New ISO Lube Pump
- Active ISO Lube system with peristaltic pump
- Automatic timed circulation improves TSL Life
- Reduced maintenance (No check valves)
- New larger easy-to-change ISO lube bottle
New Fluid Manifold
Redesigned with side-mounted fluid valves for easier turning and improved control
New Inlet Filters
- New easy-to-maintain design
- 2X larger filter area
- Separate temperature and pressure sensors for more accurate temperature readings
Reactor Connect
- Real-time dashboard and reports via cellular connectivity
- Improved cellular antenna
- New GPS antenna
- GPS location available in Reactor Connect
New Touchscreen Advanced Display Module (ADM)
- Large new touchscreen interface
- Intuitive operation and navigation
- All spray operations from one screen
New Independent Hose Control
- Control A and B materials to different temperatures for improved pressure balancing
- Optimises yield
New Advanced Electric Design
- Brushless motor for improved pressure/flow performance
- New temperature control boards for independent hose heat
- Voltage jumpers for easy changing between voltages
- Robust UL listed electrical hose connectors are color coded and keyed for error proof assembly
- New Reactor 3 exclusive: connect with Tier 4 engines for ADM engine diagnostic
Oval Gear Flow Meters
- Verifies fluid ratio
- Provides real-time ratio data, displayed on the ADM and Reactor Connect
- Accurate for a wide range of fluid viscosities
Reduced Size
- Reduced footprint provides additional room in your rig
- Compact design protects the flow meters and hose connections from being damaged in your rig
Click on the circles to see the great features the REACTOR 3 has to offer.
The Reactor 3 is a perfect match for both smaller and more demanding jobs. It comes in different models and series. You can start with the Standard or Pro series and upgrade to the Elite series as your business expands. The Elite model comes with even more advanced capabilities for spray foam and polyurea applications.
Which System is right for you?
Choose the Reactor3 model that best fits you
All the features of Standard
PLUS...
All the features of Pro
PLUS...
Touch Screen ADM
Brushless Motor
Active ISO Lube Pump
Data Download (with USB)
Small Recirculation Valves
Simple Y-strainers
Software:
• Independent A & B Hose Heat
• Resistance Control Mode
Larger Heater Options
Large Easy Access Inlet Filters
Reactor Connect Cell Module
Large Recirculation Valves
Drum Level Dipsticks
Software:
• Auto Pressure Balance
• Power Management
• Automatic Cellular Software Updates
Katalyst Full System Control
Ratio Assurance
Inlet Temperature & Pressure Sensors
Generator Dashboard
Optimised for Core E1 Transfer Pumps
Software:
• Smart Control
• Smart Supply
Sign up for updates
What's included in each package:
Package Options |
Standard |
Pro |
Elite |
Externally heated hose (EH) packages available |
Yes |
Yes |
Yes |
Internally heated hose (IH) packages available |
Yes
|
Yes
|
Yes
|
Whip hose length included in packages |
3m Whip in EH packages, 6m Whip in IH packages |
3m Whip in EH packages, 6m Whip in IH packages |
6m Whip |
Items included in single hose package |
Reactor, Whip Hose, 15m Heated Hose |
Reactor, Whip Hose, 15m Heated Hose |
Reactor, Whip Hose, 15m Heated Hose, Eng. CAN Cable |
Items included in multi-hose package |
Reactor, Whip Hose, 60m Heated Hose |
Reactor, Whip Hose, 60m Heated Hose
|
Reactor, Whip Hose, 60m Heated Hose, Eng. CAN Cable |
Spray foam models
Look into our selection of spray foam models suited for low pressure applications.
MODELS: E20 & E30
|
|
|
||||||
Reactor 3 Model |
E-20 |
E-30 |
E-20 |
E-30 |
E-20 |
E-30 |
||
Brushless Motor |
1.8 HP |
2.5 HP |
1.8 HP |
2.5 HP |
1.8 HP |
2.5 HP |
||
Max Flow |
9 Kg pm 20 Lbs pm |
13,6 Kg pm 30 Lbs pm |
9 Kg pm 20 Lbs pm |
13,6 Kg pm 30 Lbs pm |
9 Kg pm 20 Lbs pm |
13,6 Kg pm 30 Lbs pm |
||
Max Pressure |
140 bar |
140 bar |
140 bar |
140 bar |
140 bar |
140 bar |
||
Primary Heat |
7 kw |
10 kW |
7 kw |
10 kW |
10 kW |
15 kW |
10 kw |
15 kW |
Heat Block |
Single |
Single |
Single |
Single |
Single |
Dual |
Single |
Dual |
Max Hose Length |
67m |
97m |
67m |
97m |
67m |
97m |
||
Polyurea models
Look into our selection of polyurea models designed for low and high pressure applications.
MODELS: E-XP1 & E-XP2
|
|
|
|
|||
Reactor 3 Model |
E-XP1 |
E-XP2 |
E-XP1 |
E-XP2 |
E-XP1 |
E-XP2 |
Brushless Motor |
1.8 HP |
2.5 HP |
1.8 HP |
2.5 HP |
1.8 HP |
2.5 HP |
Max Flow |
5,6 Lpm 1.5 GPM |
7,5 Lpm 2 GPM |
5,6 Lpm 1.5 GPM |
7,5 Lpm 2 GPM |
5,6 Lpm 1.5 GPM |
7,5 Lpm 2 GPM |
Max Pressure |
205 bar |
240 bar |
205 bar |
240 bar |
205 bar |
240 bar |
Primary Heat |
10 kw |
15 kW |
10 kw |
15 kW |
10 kw |
15 kW |
Heat Block |
Single |
Dual |
Single |
Dual |
Single |
Dual |
Max Hose Length |
67m |
97m |
67m |
97m |
67m |
97m |
New touchscreen control
Easier to control and access information
The new larger interface provides simple touchscreen operations and makes the Reactor easy to operate. All the necessary spray information and control is on one screen, making it intuitive and easy to understand. New setup menus offer more controls than ever for owners and managers to optimise the machine for their business needs.
Independent Hose Temperatures
Hose temperatures will follow the A and B material set points to help optimise your spray pattern and maximise material yield
Inlet Material Intelligence
Quickly see temperature, pressure and volume of A and B material remaining
A Fluid Temperature Setpoint
- Simplified operations with only two temperature set points
- With independently heated hoses, the A material is heated to your exact temperature setpoint
Ratio Assurance
When equipped with flow meters, view real-time ratio performance
System Modes
Quickly change between Spray, Jog and Park modes with the touch of a button
Katalyst
Katalyst logo appears when system has all Katalyst software enabled and hardware installed
Auto Pressure Balance
Reactor automatically adjusts temperatures to optimise fluid pressures and yield
Cycle Counter
New Jog Mode Cycle Counter and Count Down Timer make it easy to flush system and switch between chemicals
B Fluid Temperature Setpoint
- Simplified operations with only two temperature set points
- With independently heated hoses, the B material is heated to your exact temperature setpoint
Picture shown represents an Elite model.
Click on the circles to see the great features of the NEW Touch screen control.
Reactor Connect
Remote monitoring is always within reach
Reactor Connect is designed for both Sprayers and Owners/Managers alike. Use Reactor Connect to track ratios, receive alerts and view data directly from your smartphone. As a result, sprayers and owners/managers can monitor rigs, access reports, troubleshoot issues from anywhere and get the crew back to work quickly.
Reactor Connect app features
Reactor Connect Screen
- Adjust temperature and pressure points
- View drum levels
- Turn heat zones on/off
- View and reset cycle counter/material usage
- Turn system on/off
- Turn pump on/off
- Toggle between Spray, Park and Jog modes
- View ratio
MULTI-SYSTEM DASHBOARD
- Current Reactor status
- Daily "power on" time
- Daily "spray" time
- Daily material usage
Reactor Connect website features
Online Interface
- Create user accounts, company profiles and users
- Assign Reactors to your accounts
- Advanced Reactor analytics
- Control access
- GPS location maps
- Automated summary reports
- Customised reporting
Core E1 Electric Transfer Pumps
Powerful, Quiet, Smart
Get in the flow with Graco's revolutionary NEW Core electric transfer pumps; designed to optimise material supply and minimise downtime. Quieter and less expensive to operate than traditional pneumatic pumps, the new electric pumps can communicate with the Reactor 3 to give you a fully-connected system.
NEW SUPPLY PUMP SHUTDOWN
Senses when a drum is empty and automatically shuts down the transfer pumps and Reactor 3 proportioner before damage occurs, including air entering the system and that can compromise ratio.
NEW SMART SUPPLY
The software automatically monitors and adjusts Reactor 3 proportioner inlet pressures to optimise material feed and on-ratio performance. Maintains inlet pressure between 5-14 bar — boosting power to the transfer pump’s electric motors when needed. Achieve Smart Supply when using Core E1 pumps with a Reactor 3 Elite model.
6X QUIETER
The Core E1 Pump is up to 6X quieter than pneumatic pumps. That’s equivalent to reducing the sound in your rig from being as loud as a motorcycle to that of a car.
WATCH: The NEW Core E1 Transfer Pump
With our exclusive ProConnect technology, you can quickly disconnect the motor from the pump lower and easily transfer the pump from drum to drum…even in low ceiling height rigs. Paying for taller rigs or having to tip the drum to remove the pump is no longer necessary. ProConnect is available on both the E1 and T4 pumps.
TIP: Have an extra pump lower installed on your rig to make changing drums even faster and cleaner.
Connections Made Easy
Connecting your motor to the lower just got as easy as 1, 2, 3.
Step 1: Loosen T-handle
Step 2: Open Pump Clamp
Step 3: Slide Electric Motor to Remove
Xcelerator Heated Hoses
Faster to heat, lighter weight, improved flexibility
Graco’s new Xcelerator heated hoses provide more options and control than ever. All Xcelerator hoses are designed to provide full independent A and B temperature control. This provides more precise pressure balancing and improved material yield. New robust construction provides longer life and reduced maintenance.
Internally Heated Hose, 30m
- Fully-independent A and B temperature control
- Internally and externally heated options
- Internal Heated Hoses are available in both 15m and 30m lengths:
Minimises fluid and electrical connections - Optimised for Resistance Control Mode:
Reduces maintenance and issues with no cables or sensors required
Externally Heated Hose, 15m
New internally Heated Hose
Smallest, lightest weight connections in the industry
The robust, compact design allows the heating element to enter/exit the fluid stream at each hose joint without adding significant size or weight.
Heating Wire
Heating wire is located in hose ID for direct material contact and quick heating
Wire Seal Nut/Ferrule/O-ring/Bushing
These components allow the heating wire to transition out of fluid and provide a proper seal
Crimp Connector
Connects the heating wire to the multi-strand wire that allows the hose power to connect between hose joints
Click on the circles to see the great features of the NEW internally Heated Hose.
Hose connections that are lightweight and robust. Designed to provide strong, reliable electrical connections and are uniquely keyed to prevent incorrect connections.
Customer Experiences
Why buy Reactor3
Optimised productivity and profitability
Faster, lighter & easier
Automated on-ratio performance
Standard Series: Everyday reliability and simple operation for rough environments or startup businesses
Pro Series: Improve spray results, limit maintenance and track your performance to finish more and bigger projects
Elite Series: Fully expand & monitor your own or your teams’ spray capabilities, protect the chemical ratio and improve yield to benefit your company’s performance and to save time.
Whether you’re spraying foam or applying polyurea coatings, Graco Reactor3 will help you get the job done! Graco’s Reactor 3 range can be used from small residential insulation jobs to waterproofing large decks. Available in Standard, Pro or Elite series, we have the right equipment to meet your needs.