Intelligent control improves productivity for a Tier 1 supplier
Paint technicians are happier with more productive activities than manually monitoring an otherwise automated system.
Tiny mistakes no longer waste time, parts and paint
CUSTOMER: Tier 1 automotive supplier
GRACO EQUIPMENT: Intelligent Paint Kitchen, Endura-Flo pumps
CHALLENGE: Some Tier 1 automotive suppliers make a living by providing an identical finish to parts that are finished by the original equipment manufacturer (OEM). Matching the finish of different parts from different manufacturing facilities is a very precise process.
A Tier 1 supplier painted spoilers for a popular car brand. To match the finish of parts made by the OEM, paint technicians needed to meticulously set pressure, flow rates and spray patterns.
Although they had an automated system, a lot of manual oversight was needed. Without it, a tiny mistake could cost over an hour in wasted production, parts, and paint – not to mention endless headaches and unneeded stress.
SOLUTION: Since their paint mix room already used Endura-Flo pneumatic pumps, their local Graco account representative suggested trying the Intelligent Paint Kitchen’s pneumatic pump control module.
Rather than closely watching and manually adjusting settings, paint technicians could manage paint room metrics from an easy-to-use touch screen outside of the paint room.
In addition, a hybrid mode automatically adjusted settings, such as flow rate and pressure, for different production periods. (This is similar to day and night settings you might have on your home’s heating and cooling system.)
RESULT: The paint technicians loved the added oversight they gained from Intelligent Paint Kitchen features, including:
- Pressure and flow rate monitors
- Tank level sensors and agitation speed control
- Preset settings for multiple pumps
Intelligent Paint Kitchen control of their pneumatic system gave them peace of mind. It also allowed them to spend time doing more productive activities.
During off-production times, they could automatically cut the paint circulation system’s flow rate in half, decreasing the wear and tear on their pneumatic pumps and limiting paint degradation.
Contact an expert
Tier 1 Automotive Supplier
OEMs (original equipment manufacturers) demand components that look good and work well under harsh conditions. Tier 1 suppliers throughout the automotive industry achieve durable coatings and precise fluid dispense with Graco solutions.
Related articles
Pickup Truck Factory Improves Primer Paint Spray Efficiency with Graco
Factory feedback strengthens durability of externally charged paint spray gun.
What is Paint Degradation?
Paint degradation affects manufacturers who use metallics for high quality surface finishes. As metallic paint circulates, it can get so damaged that it must be discarded.
Unique Research Explains Subtle, but Costly, Automotive Finishing Challenge
An automaker noticed that certain colors or metallics were going flat and had to be thrown out. Graco finishing experts found out why.