ProMix ROI Calculator

What return on investment can you have with a plural component mixing system?

Customer Information

Customer Name:

Company Name:

Address:

City/Town, Postcode:

Prepared by:

Cost

Paint price per gallon ($):

Solvent price per gallon ($):

Disposal cost of waste per gallon ($):

Labour rate/hr (including benefits)($):

Rework cost per part ($):

Reject rate from off-ratio batches (%):

Reject rate from poor finish quality (%):

Shift Information

Shifts per day:

Production days per year:

Number of parts per shift:

Colour changes per shift:

Current System Information

Current System:

Hose Length (m or ft):

Hose Diameter (in.):

Additional Information

Check all desired options:

Flow Control

Gun Flush Box

Automatic Colour Change

3 Component Integrated Reduction

Pump Comparisons

Cost-Savings Summary	Current Method	ProMix 2KE	ProMix 2KS/3KS	ProMix PD
Total annual cost of wasted paint:	$0.00	$0.00	$0.00	$0.00
Total annual cost of wasted solvent:	$0.00	$0.00	$0.00	$0.00
Total annual cost of colour changing:	$0.00	$0.00	$0.00	$0.00
Total annual cost of hand mixing:	$0.00	$0.00	$0.00	$0.00
Total annual cost:	$0.00	$0.00	$0.00	$0.00
Base unit savings:	-	$0.00	$0.00	$0.00

Flow control savings:	-	N/A	$0.00	$0.00
Gun flush box savings:	-	$0.00	$0.00	$0.00
Integrated colour change savings:	-	N/A	$0.00	$0.00
Solvent reduction savings:	-	N/A	$0.00	N/A
Options savings:	-	$0.00	$0.00	$0.00

Cost reduction from off-ratio batches:	-	$0.00	$0.00	$0.00
Cost reduction from poor finish quality:	-	$0.00	$0.00	$0.00
Cost reduction savings:	-	$0.00	$0.00	$0.00

Total annual savings:	-	$0.00	$0.00	$0.00

*N/A indicates option is not available for given unit.

Return-on-Investment Summary

ProMix 2KE

ProMix 2KS/3KS

ProMix PD

Estimated unit cost ($):

Number of units:

Total Cost ($):

$18,000.00

$35,000.00

$45,000.00

Investment rate (%):

Payback (years):

0.00

ROI after x years: 1

0.0%

PDF options

Select reporting style:

Side-by-side

Select models to include in report:

ProMix 2KE

Individual

ProMix 2KS

ProMix PD

ROI Options

ROI Assumptions

Paint wasted per batch (%):

Paint wasted for kits (gals):

Paint price savings for bulk vs. kits ($/gal):

Mixing time with ProBatch (mins):

Clean-up time with ProBatch (mins):

Clean-up solvent for ProBatch (gals):

Ratio assurance improvement (%):

Variation in flow rate (oz/min):

Finish quality improvement (%):

Actual gun trigger time per shift (hrs):

Paint wasted in normal flush (gals):

Solvent required for normal flush (gals):

Paint wasted in colour change flush (gals):

Solvent wasted in colour change flush (gals):

Time required for normal flush (mins):

Time required for colour change flush (mins):

Number of NORMAL flushes per shift:

Ratio assurance improvement (%):

Paint wasted in normal flush (gals):

Solvent required for normal flush (gals):

Paint wasted in colour change flush (gals):

Solvent wasted in colour change flush (gals):

Time required for normal flush (mins):

Time required for colour change flush (mins):

Number of NORMAL flushes per shift:

Ratio assurance improvement (%):

Paint wasted in normal flush (gals):

Solvent required for normal flush (gals):

Paint wasted in colour change flush (gals):

Solvent wasted in colour change flush (gals):

Time required for normal flush (mins):

Time required for colour change flush (mins):

Number of NORMAL flushes per shift:

Ratio assurance improvement (%):

Price reduction of paint (%):

Finish quality improvement due to 3k (%):

Paint wasted in normal flush (gals):

Solvent required for normal flush (gals):

Paint wasted in colour change flush (gals):

Solvent wasted in colour change flush (gals):

Time required for normal flush (mins):

Time required for colour change flush (mins):

Number of NORMAL flushes per shift:

Ratio assurance improvement (%):

Paint wasted in normal flush (gals):

Solvent required for normal flush (gals):

Paint wasted in colour change flush (gals):

Solvent wasted in colour change flush (gals):

Time required for normal flush (mins):

Time required for colour change flush (mins):

Number of NORMAL flushes per shift:

Ratio assurance improvement (%):

Formula Explanations

• Total Cost of Wasted Paint/Year = Shifts per day x Production days per year x Number of NORMAL flushes per shift x Paint Wasted in Normal Flush x (Paint price per unit volume + Disposal Cost of waste per unit volume) + Colour Changes per shift x Shifts per day x Production days per year x Paint Wasted in Colour Change Flush x (Paint price per unit volume + Disposal Cost of waste per unit volume)

• Total Cost of Wasted Solvent/Year = (Shifts per day x Production days per year x Number of NORMAL flushes per shift x Solvent Required for Normal Flush x (Solvent Required for Normal Flush + Solvent Required for Normal Flush)) + Colour Changes per shift x Shifts per day x Production days per year x Solvent Wasted in Colour Change Flush x (Solvent Required for Normal Flush + Solvent Required for Normal Flush)

• Labour Cost of Colour Changing/Year = Colour Changes per shift x Shifts per day x Production days per year x Time Required for Colour Change Flush/60 x Unused Paint per batch + Shifts per day x Production days per year x Number of NORMAL flushes per shift x Time Required for Normal Flush/60 x Unused Paint per batch

• Savings with PrecisionMix II Base Unit = Cost of current methods – Cost of using PMix II

• Flow Control Savings = Actual gun trigger time per shift x 60 x Shifts per day x (Variation in flow rate/128) x Production days per year x Paint price per unit volume

• Gun Flush Box Savings = Colour Changes per shift x Shifts per day x (Time Required for Colour Change Flush/60) x Production days per year x Labour rate per hour (including benefits)

• Integrated Colour Change Savings = (Time Required for Colour Change Flush x Colour Changes per shift x Shifts per day x Production days per year x 25%)/60 x Labour rate per hour (including benefits)

• Reject Cost Per Year from Off-Ratio Batches = Shifts per day x Production days per year x Number of parts per shift x Reject Rate from Off-Ratio Batches x Rework Cost per Part x Ratio Assurance Improvement

• Reject Cost Per Year from Poor Finish Quality = Shifts per day x Production days per year x Number of parts per shift x Reject Rate because of Finish Quality x Rework Cost per Part x Finish Quality Improvement

• Reject Cost Per Year from Poor Finish Quality (PMix II 3K and ValueMix) = Shifts per day x Production days per year x Number of parts per shift x Reject Rate because of Finish Quality x Rework Cost per Part x (Finish Quality Improvement + Finish Quality Improvement due to 3k)

• Cost of reducing at plant = labour rate ($) x hours/shift x shifts/day x days/year

• Solvent Reduction savings with PrecisionMix II 3K & ValueMix with pre-reduced material = (original paint cost/gallon - new paint cost/gallon) x (hours/shift x shifts/day x flow rate (cc)/minute x 60 minutes/hour x 1 litre/1000 cc x 1 gallon/3.8 litres x days/year)

• New paint cost/litre = original cost/litre x price reduction

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ProMix ROI Calculator

Customer Information

Cost

Shift Information

Current System Information

Additional Information

Pump Comparisons

Return-on-Investment Summary

PDF options

ROI Options

ROI Assumptions

Formula Explanations

Find a Distributor

Back

Back

Back

Back

Back

Back

Back

Back

ProMix ROI Calculator

Customer Information

Cost

Shift Information

Current System Information

Additional Information

Pump Comparisons

Return-on-Investment Summary

PDF options

ROI Options

ROI Assumptions

Formula Explanations

ProMix 2KE

ProMix 2KS

ProMix 3KS

ProMix PD