What are Magnetic Drive Pumps? Benefits and Disadvantages.

What is a magnetic drive pump?

Magnetic drive pumps, also known as mag pumps, are a type of centrifugal pump where the motor is coupled to the pump body with magnets instead of a direct mechanical shaft. This removes the need for a traditional sealing mechanism which eliminates leaks and makes mag drive pumps common choices in handling hazardous or corrosive liquids.

Magnetic drive pumps are a good transfer solution with regards to leak prevention, maintenance requirements and the ability to handle corrosive, toxic, or flammable liquids. Much like standard centrifugal pumps, magnetic drive pumps are incompatible with many fluids. Furthermore, their magnetic mechanism can cause overheating and even alter the fluid’s composition. Electric diaphragm pumps address all of these issues while also providing more unique features to enhance the transfer process.

Disadvantages of magnetic drive pumps.

While magnetic drive pumps eliminate the problems associated with mechanical seals, they have a number of limitations that make them less than ideal for a range of industrial applications. Graco solves this problem with QUANTM, an electric double diaphragm pump. Compared to a magnetic drive pump, QUANTM provides much more operational flexibility and control while solving many of the common issues associated with mag drive pumps.

• Unsatisfactory solution for abrasives and solids
  Magnetic drive pumps are primarily designed for pumping clear liquids that contain no solids. The latter could cause quick failure of the close tolerance sleeve bearings and thrust surfaces inside the pump. These issues interfere with the pump’s performance and will accumulate, eventually causing complete failures of the pump and motor drive. Although some magnetic drive pumps are capable of moving heavier or more viscous fluids, they are best for applications that need to transport clean, low viscosity fluids. Ideally, they are not used for heavier applications that process solids containing fluids such as sludges, slurries and blends. QUANTM pumps are well suited to applications with varying flow and pressure. It poses no risk for shear-sensitive liquids and can easily handle abrasives and solids.
• Narrow preferred operating range and best efficiency point
  Magnetic drive pumps are just like their cousin, the centrifugal pumps, in that they have a specific impeller diameter, which means they only operate at optimal efficiency at a specific flow. And just like centrifugal pumps, the operating range is narrow. Not only will moving outside the preferred range significantly reduce the pump’s efficiency, but eventually, it can also lead to cavitation, vibration, impeller damage, suction and discharge recirculation, or reduced bearing and seal life.
• Deposit because of magnet overheating.
  A high amount of heat can be generated by the coupling action of the magnets. The heat warms the liquid in the pump and is passed into the process.  If the material is not evacuated efficiently, the heat may rise enough to bake constituents of the process liquid into the impeller magnet hub, resulting in build-up of a deposit and eventually catastrophic failure of the pump itself. Furthermore, the magnets in a magnetic drive pump can demagnetise when exposed to temperatures above their upper limit. Dry-running mag-drive pumps exacerbate and speeds up these types of premature failures in the pump system.
• Sensitivity in low flow or near shut-off head conditions
  Magnetic drive pumps are extremely sensitive when in low flow operation or near shut-off head conditions because the impeller is working against a higher head pressure. The magnetic coupling breakaway torque should not be exceeded. If this does occur, the magnetic coupling between the drive and the impeller axis is lost, causing the impeller to stop spinning and damaging the pump or system.
• Sensitivity to variations in viscosity during operation.
  Liquids can vary in viscosity based on their temperature or chemical reactions. The viscosity of the pumped fluid affects the required input power and magnetic torque. All magnetic couplings are rated for a maximum torque; beyond this point, the magnets operate at reduced speeds (decoupling). The operation in this state can permanently demagnetise the magnets, making these pumps especially vulnerable to variable operating conditions and resulting in high power demands. The incorporation of power monitors into the process should be included in the total investment cost for this type of pump.
• Not self-priming.
  Most centrifugal pumps are not self-priming. For the pump to work properly, its casing must be filled with liquid before start-up. When the casing fills with vapours or gases, the pump impeller becomes gas-bound and incapable of pumping. To make sure the pump remains primed and does not become gas-bound, centrifugal pumps need to be installed below the fluid level, from which the pump takes its suction. Alternatively, the pump can be primed by supplying liquid under pressure through another pump placed in the suction line. QUANTM is self-priming and has excellent suction capabilities. With the added control of integrating an electric motor, every QUANTM pump includes a built-in AutoPrime feature for difficult to prime applications.
• Unable to run dry.
  Because the pumped liquid will act as lubricant and coolant, in the event of running dry, the bearing and some other parts could overheat and eventually become damaged. They will then require service or replacement. Magnetic drive pumps should not be used in services and applications with a risk of running dry. QUANTM pumps can run dry indefinitely without causing any damage to the system, avoiding costly repairs.

Magnetic drive pump applications.

• Chemical Industry
  While magnetic drive pumps are a common choice in the chemical industry for their leak-proof and seal-less design, QUANTM electric diaphragm pumps offer additional benefits. With the ability to handle a wider range of viscosities and being able to run dry, this makes them much more reliable for the continuous, demanding operation required in the chemical processing industry.
• Pharmaceutical Industry.
  Magnetic drive pumps are frequently used in the pharmaceutical industry for transferring delicate fluids and medications. The sealed design helps to ensure product integrity and prevent contamination. QUANTM takes things a step further with its gentle pumping action to maintain the integrity of sensitive fluids without shear, which is important in the production of medications.
• Food and Beverage Industry.
  Magnetic drive pumps are widely used for food and beverage processing applications. They provide a gentle handling of liquids, such as dairy products, beverages and sauces. QUANTM pumps are designed to transfer shear-sensitive materials like dairy and sauces without altering their consistency or quality, going beyond the capabilities of mag drive pumps. They can also run dry without damaging the pump, which is a big advantage during food processing. The easy cleaning of QUANTM pumps also helps ensure the high hygienic needs of the food industry are met while still offering efficiency and reliability.

Summary of mag drive pumps vs electric diaphragm pumps.

These are the Husky electric double diaphragm (EODD) pump benefits in a nutshell.