Peristaltic Pumps vs Diaphragm Pumps - Advantages and Disadvantages.

What is a peristaltic pump?

Peristaltic pumps, also known as roller pumps, are a type of positive displacement pump designed to transfer a wide range of fluid transfer applications. They are widely used and trusted for a variety of industries, such as food and beverage manufacturing, chemical metering/dispensing, water treatment, pulp and paper, and the concrete industry. However, peristaltic pumps do still suffer from a range of problems that electric double diaphragm pumps can solve.

Advantages of peristaltic pumps.

• Simplified design.
  Peristaltic pumps have a minimal number of moving parts compared to other pump technologies. This design helps to diminish the likelihood of mechanical failures and lessen the need for routine service.
• Easy to operate.
  Most peristaltic pumps are generally easy to set up and operate. This eliminates the need for any specialised training that many other pump technologies require.
• Pump efficiency.
  Peristaltic pumps have the ability to run dry and self-prime. These features are crucial in reducing leaks and increasing pump efficiency.

Disadvantages of peristaltic pumps.

• Limited hose life.
  The flexible hose used in roller pumps tends to degrade with time, particularly when used with abrasives. Unless the unit is equipped with an expensive leak protection feature, rupture of the hose can cause leaks, leading to hazardous situations and contamination of the pumped fluid. Because of this, hoses need to be replaced frequently.
• Large footprint.
  Peristaltic pumps take up a lot of space, particularly when it comes to higher flow rates. Compared to electric diaphragm pumps, peristaltic pumps require a much larger footprint to achieve the same flow rates.
• Pulsed flow.
  Roller pumps do not have a smooth and consistent flow. When the rollers are released, liquid back suction occurs, causing a sudden reduction in the discharge of the liquid. Getting rid of these pulses is expensive: It requires the installation of a dual pump head to achieve natural pulse offset or the use of pulse dampeners.

Electric Diaphragm Pumps.

Compared to a traditional peristaltic pump, the Husky EODD provides the same flow rate but at a lower price, which over its lifetime can lead to significant savings. Graco’s QUANTM pump is an electric double diaphragm pump (EODD) that addresses many of these common disadvantages of peristaltic pumps.

• Reduced maintenance costs.
  Diaphragms generally cost less than large hoses. In addition, diaphragms typically outlast hoses when running at similar speeds and in similar fluid applications, with a product life span reaching up to five times that of peristaltic pump hoses. Less maintenance, at a lower cost.
• Small footprint.
  The Husky EODD is extremely compact, so it takes up minimal space on the work floor. Roller pumps require a much larger footprint to achieve the same flow rates.
• Stalls under pressure.
  One of the key advantages of the QUANTM pump is that it is the only electric double diaphragm pump on the market that stalls under pressure without external sensors. This eliminates the risk of damaging the pump or pipeline when it is blocked or a valve is closed.
• Low pulsation.
  QUANTM pumps are great for applications that require lower pulsation and a smoother flow. The pulsation still exists but because of the cycle rate of the Double Diaphragm pumps in play, the pulses are less perceivable or impactful on the process.

Common peristaltic pump uses and applications.

While peristaltic pumps are commonly used in various industries due to their ability to handle a wide range of fluids, they may not always be the best fit for every application. Here’s a look at how peristaltic pumps are used in specific industries and QUANTM’s potential advantages:

• Food and Beverage Manufacturing.
  Peristaltic pumps are used in food and beverage manufacturing for their ability to ensure sanitary conditions. However, QUANTM pumps offer a significant advantage with their seal-less design, reducing contamination risks. Their easy-to-clean design aligns well with the stringent hygiene standards of the industry.
• Chemical Metering and Dispensing
  While peristaltic pumps are capable of precise dosing, their hoses wear out and need regular replacement when used with harsh chemicals. QUANTM pumps are built to endure corrosive substances with minimal maintenance. The ability to run dry makes them a more durable and reliable option for chemical metering and dispensing applications.
• Pulp and Paper.
  The pulp and paper industry requires the transfer of viscous fluids and slurries with varying solid contents. Many peristaltic pumps have issues with such fluids due to the potential for hose degradation and clogging. QUANTM pumps have a more efficient solution with their ability to pump highly viscous fluids without the concern of hose failure. This reduces the downtime and increases productivity in pulp and paper manufacturing processes.

In each of these applications, QUANTM electric diaphragm pumps have unique advantages over peristaltic pumps. By offering enhanced durability, lower maintenance costs and the ability to handle a wider range of substances, QUANTM can save money and increase output.

Peristaltic pumps vs diaphragm pumps

These are the Husky electric double diaphragm (EODD) pump benefits in a nutshell.